Design of heterogeneous structured Al alloys with wide processing window for laser-powder bed fusion additive manufacturing

Predictive Simulation of Process Windows for Powder Bed Fusion Additive Manufacturing: Influence of the Powder Bulk Density

The resulting properties of parts fabricated by powder bed fusion additive manufacturing processes are determined by their porosity, local composition, and microstructure. The objective of this work is to examine the influence of the stochastic powder bed on the process window for dense parts by means of numerical simulation. The investigations demonstrate the unique capability of simulating ma...

Mesoscopic Simulation of Heat Transfer and Fluid Flow in Laser Powder Bed Additive Manufacturing

Laser-powder bed fusion (L-PBF) additive manufacturing involves complex physics such as heat transfer and molten metal flow, which have a significant influence on the final build quality. In this study, transport phenomena based modeling is used to provide a quantitative understanding of complex molten pool transients. In particular, a three dimensional (3D), transient numerical model is develo...

Additive Manufacturing of Al Alloys and Aluminium Matrix Composites (AMCs)

Functionalization of Biomedical Ti6Al4V via In Situ Alloying by Cu during Laser Powder Bed Fusion Manufacturing

The modern medical industry successfully utilizes Laser Powder Bed Fusion (LPBF) to manufacture complex custom implants. Ti6Al4V is one of the most commonly used biocompatible alloys. In surgery practice, infection at the bone-implant interface is one of the key reasons for implant failure. Therefore, advanced implants with biocompatibility and antibacterial properties are required. Modificatio...

Consolidation phenomena in laser and powder-bed based layered manufacturing

Layered manufacturing (LM) is gaining ground for manufacturing prototypes (RP), tools (RT) and functional end products (RM). Laser and powder bed based manufacturing (i.e. selective laser sintering/melting or its variants) holds a special place within the variety of LM processes: no other LM techniques allow processing polymers, metals, ceramics as well as many types of composites. To do so, ho...